Equipment

This line includes the following equipment

Shot blasting machine VSB1500-4/15

This machine is specially designed for shot blasting of plates and profiles to the 2nd blasting grade according to GOST 9.402-80 or 2 1/2 according to ISO 8501-1-2007. This machine can be used as individual unit thanks to inlet and outlet roll tables, as well as cross tables from the inlet and outlet side. Completely automatic control and 4 high-quality turbines (capacity 15 kW each) provide the high speed of blasting of profiles of different sizes and forms.

Plate processing system represented by V320C

The equipment represents a system with numerical control and performs operations on heat cutting and drilling of plates.

The system has a vertical drilling unit. Drilling parameters of the machine, such as drill feed, rotation of spindle, drive torque, allow using standard cobalt and carbide drills. Positioning and rotation of spindle of drill head is executed by servomotors with servo-inverters. Adjustment of drill feed and rotation is performed continuously during drilling process.

Hydraulic clamping prevents the plate from moving during the drilling process. The unit is fitted with external tool lubricating system during countersinking and thread tapping.

Drilling unit is a «smart unit». After change or resharpening of a drill the laser automatically checks the drill length. This enables the drilling unit to move towards the material with maximum speed. Then the cutting feed rate is engaged and the drilling process begins. After drilling the drill stays as close as possible to the material to make a new hole and does not retract after each hole. It significantly reduces the processing time.

Drills with internal lubrication channels bring the cooling system directly to the cutting edge providing higher drilling speed, long lifetime of the tools and clean surface after drilling.

The drilling unit also performs thread tapping and countersinking.

The drill is changed automatically to the specified type from the provided 10 positions and adjusted by the machine control system.

For cutting of thick materials up to 75 mm the machine is fitted with an oxy-fuel torch und Hypertherm plasma cutting device.

IHT M4000 Cap is used for automatic height control of the oxy-fuel torch. The unit maintains fixed distance between the torch and the cutting plate providing high quality of cutting. Height adjustment is maintained constantly during cutting.

The plasmatron of Hypertherm HPR260XD HyPerformance plasma cutting system is located on the positioning device. The device operates according to the patent-protected HyDefinition technology which supports, directs and focuses the plasma arch which enables high cutting quality results.

The plasma cutting system provides clean cut and a minimum of dross. It is used for cutting of plates up to 64 mm thick (on 32 mm plates there is no dross at all).

IHT M4000PCS system is used for automatic height control of the plasmatron. The device maintains fixed distance between the torch and the cutting plate providing high quality of cutting. Permanent distance is provided by arc adjustment.

VB1050 Sawing System for sawing of profiles

Exact feeding of profile to the entry thanks to linear guides, hydraulic unit for saw band tensioning, band extension compensation system, SPU selection of cutting angle (turn of saw to both sides +/-60 ˚), profile measurement system, electric driven positioning of the band, infrared device which determines location of subproduct and switches automatically the necessary feed rate — all this performs sawing of large profiles with fine precision of the processing.

V630/1000M Drilling system drills various profiles in horizontal and vertical planes

This system has 3 drilling units, 3 automatic tool changers (5 tools per changer).

Drills with internal lubricating channels provide optimized subproduct processing. The drills are cooled internally by a mixture of oil and air.

Drilling units are «smart units». After each change of a drill the drill length is optically measured. At the same time the control system measures profile thickness. So the drill can move to the processed surface at the high rate. Just before the drill touches the material the software adjusts the speed to the specified feed rate for the drill type. After drilling the drill stays as close as possible to the material to make a new hole and does not retract after each hole.

Benefit: very fast drilling process and short programming period. Programming of drill length and profile size isn’t required. It is required to specify only profile type.

The width of the profile is measured automatically. The software checks whether the correct profile size is inside the machine. In case of deviations over the limit or in case of use of other profile, the program displays the on-screen warning.

The V630/1000M system includes device for measurement of web and flange height and length of subproducts.

There are also sheet bending and leveling machines, beveling machine with 15 m table, hydraulic presses with stress of 250 and 400 tons for stamping of shaped blanks, bending and shaping of large details, as well as the machine for production of expanded steel sheets in the blank production shop.

The welding shop is equipped with modern equipment, including:

Kemppi KM400 semiautomatic welder with MF33— 9 pcs.
Kemppi Kenpoweld 4200 semiautomatic welder with Wire400 — 1 pcs.
Automatic welder ADF-1002-2 — 2 pcs. and ADF-1002 — 1 pcs
Automatic welder ADF-1030 consisting of: VDU-1202, TC-30, BU-031-1 — 4 pcs.
Automatic welder KA-001 UZ — 1 pcs.
Welding inverter PIONER-5000 with PDGO-510 — 1 pcs.
Kempoweld power source — 4200 with Wire400 — 2 pcs.

Company products Services Production

Vertical steel tanks RVS from 100 to 1 000 m3 RVS from 2 000 to 5 000 m3 RVS from 10 000 to 30 000 m3

Horizontal steel tanks RGS-3 RGS-5 RGS-10 RGS-15 RGS-20 RGS-30 RGS-50 RGS-60 RGS-75 RGS-100

Underground storage tanks Industrial chimneys Metalwork for buildings and structures Light poles, lightning rods Silos

Design

Our enterprise offers complex design of objects of fuel and energy complex, as well as objects of civil engineering. Our purpose is to provide...

Preparation of KMD drawings

Our company performs preparation of KMD drawings using up-to-date software Advance Steel in 3D format. This program is a customized application to AutoCad for...

Plasma and heat cutting and metal drilling

Ufa Oil and Gas Equipment Plant offers the following sheet and profile metal roll processing services. Use of high-tech equipment, high qualification of specialists...

Shot blasting

Short blasting technology is technology of processing of metal surfaces which is based on impact of fine spherical particles on metal. This method...

Anticorrosive treatment

Our enterprise performs anticorrosive treatment for different types of structures. The production plant is located in Ufa. We maintain partnership with the leading...

Heat insulation and electric wiring

Our enterprise performs heat insulation works using the most effective and best domestic and foreign heat insulation, fireproof materials and prefabricated structures. We also perform...

Preparation of KMD drawings

KMD drawings are prepared on the up-to-date software Advance Steel in 3D format. This program is a customized application to AutoCad for 3D construction...

Production process

The Production Department of the Ufa Metalworks is a shop of total area of 13 000 sq.m, where the equipment necessary for production of tanks, vessels...

Equipment

Metal structures are manufactured on Voortman (a well-known Dutch company) automatic line for production of metal parts and subproducts

Ufa plant of tank
and metal constructions

Equipment

This line includes the following equipment

Shot blasting machine VSB1500-4/15

Plate processing system represented by V320C

VB1050 Sawing System for sawing of profiles

V630/1000M Drilling system drills various profiles in horizontal and vertical planes

Photos